寧波法如Inspector Classic三坐標(biāo)測量機7.10.7
Inspector Classic大尺寸系列機型是具有極佳性價比的中大型數(shù)控橋式測量機。
Inspector Classic大尺寸系列機型可用于多種工業(yè)應(yīng)用：如首件和最終件檢測，夾具驗證和過程控制等，是箱體類零件檢測的理想測量系統(tǒng)。作為工業(yè)計量應(yīng)用領(lǐng)域中的經(jīng)濟有效的測量解決方案， Inspector Classic 大尺寸系列機型極大的提高了生產(chǎn)過程中的檢測效率和檢測精度，并降低了使用者的擁有成本。
主機采用全鋁結(jié)構(gòu)，同時，在設(shè)計過程中運用了廣泛的計算機輔助設(shè)計中的有限元分析原理和模塊化設(shè)計原理，使得整機系統(tǒng)具備了改善的抗溫變能力和抗形變/扭擺能力，提高了整機空間結(jié)構(gòu)的穩(wěn)定性，降低了結(jié)構(gòu)微形變、振動以及溫度梯度變化對測量性能的影響。閉式空氣軸承設(shè)計優(yōu)化了測量機各軸的機械運動，使得整機系統(tǒng)在測量過程中表現(xiàn)出極高的重復(fù)性和系統(tǒng)長期的穩(wěn)定性。
Large Inspector Classic is a medium-big sized DCC bridge CMM designed and manufactured by Hexagon Metrology Qingdao, it has excellent price/cost ratio.
Large Inspector Classic is used in a number of industrial applications, such as first and final part test, fixture qualification and process control, besides, it’s also ideal for prismatic test. As a perfect solution for any industrial metrology applications, Large Inspector Classic highly increases the throughput and accuracy of all your measurement and test operations with lowest investment.
From the base machine structure point of view, Inspector Classic features all-aluminum construction and utilized comprehensive CAD techniques, including Finite Element Analysis (FEA) and Module Analysis, with the result of improved thermal, dimensional/torsional, and geometrical stability and reduces structural deflection and the effects of vibrations and thermal variation on measuring performance. Wrap-around air bearing design optimizes the axis kinematics movement. Therefore the whole system characterizes the optimum measuring repeatability and long-term system consistency.
· 主要特點
① X向橫梁采用超高剛性精密三角梁(Tricision ®)技術(shù)，通過減輕運動負(fù)荷從而提高了整機的性能，是保證穩(wěn)定性和剛性的最佳結(jié)構(gòu)設(shè)計；該領(lǐng)先技術(shù)受到專利保護。
② 標(biāo)配機器與工件的線性溫度補償系統(tǒng)。
③ Y軸采用?？怂箍但@得專利的燕尾型導(dǎo)軌，提高了測量機的精度和重復(fù)性。
④ Y向?qū)к壧Ц叩脑O(shè)計結(jié)構(gòu)，有利于獲得更高的精度。
⑤ 三軸均采用同步帶驅(qū)動，結(jié)構(gòu)緊湊、不打滑、速度快、噪音低、易維護。
⑥ Z軸采用可調(diào)氣動平衡，運動平穩(wěn)；并可在緊急情況下自動制動，保證安全。
⑦ 三軸均采用德國海德漢鍍金光柵，其熱膨脹系數(shù)獲得PTB認(rèn)證。
⑧ 電機遠(yuǎn)程放置減少了移動質(zhì)量，提高了速度，也避免了電機發(fā)熱對機器性能的影響。
⑨ 配備全球一流的坐標(biāo)測量軟件，可滿足任何通用車間檢測需要。
⑩ 可提供專業(yè)的一體化交鑰匙設(shè)計方案（包括測量系統(tǒng)規(guī)劃、地基、減震、空調(diào)間、上下料等）。
· Technical Highlight
① X beam has adopted the patented ultra rigid “Tricision ®” technology. This structure is the best solution to lighten main carriage’s weight and improve main carriage’s stability and rigidity, so can greatly improves CMM’s performance.
② Linear thermal compensation on all machine axes and the measured part - standard feature.
③ Patented precision-machined dovetail guideway in Y axis improves CMM’s accuracy and repeatability.
④ Heighten guideway on Y axis is good for improving accuracy.
⑤ All machine axes’ transmission mode is timing belt, whose compact, nonskid structure makes it has excellence of high speed, low noise and easy maintenance.
⑥ Pneumatic counterbalance (adjustable) for Z axis, which makes Z axis operate stably, with automatic brake on emergency condition and keep CMM in safety.
⑦ All machine axes are equipped with the scales (gold and steel) of German Heidenhain which are are certified by PTB (Physikalisch-Technische Bundesanstalt), a German national institute of science and technology.
⑧ Remote mounted drive motors reduce moving mass for faster setting, dissipate heat away from the machine frame.
⑨ Equipped with the powerful measuring software which second to none, Inspector Classic can handle any common shop measurement and test tasks.
⑩ Hexagon metrology Qingdao could provide professional integrated solution, including test solution, foundation, damping, air-condition room, load and unload system, etc.
· 性能指標(biāo) Performance Specifications
|
行程范圍(mm) Measuring Strokes |
外形尺寸(mm) Overall Dimension |
主機重量 (Kg) Machine Weight |
被測工件最大重量 (Kg) Max. Part Weight |
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X |
Y |
Z |
Lx |
Ly |
Lz |
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|
1500 |
2200 |
1000 |
2139 |
3596 |
3407 |
6730 |
2250 |
|
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精度指標(biāo)：根據(jù)GB/T 16857.2-2006（等同ISO 10360-2:2001）坐標(biāo)測量機的性能評定標(biāo)準(zhǔn)。 Accuracy is according to GB/T 16857.2-2006（ISO 10360-2:2001） |
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最大允許示值誤差MPEE (mm) Maximum permissible error of indication of a CMM for size measurement (mm) |
最大允許探測誤差MPEP (mm) Maximum permissible Probing Error (mm) |
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|
3.3+ 4.0L/1000 |
3.3 |
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掃描探測最大允許誤差MPE(THP )/MPT(τ) (mm/s) Maximum permissible scanning probing error (mm/s) |
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6.5/68 |
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動態(tài)性能Dynamic Performance |
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3D運動速度(mm/s) 3D positioning speed |
3D運動加速度(mm/s2) 3D acceleration |
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|
433 |
1000 |
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· 環(huán)境條件要求 Environment Specifications:
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測量機室溫度要求：Room Required Specifications |
|
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房間溫度 (溫控間) Room Temperature |
18～22°C |
|
溫度梯度(時間) Temperature Gradient (in time) |
1°C /h |
|
溫度梯度(時間) Temperature Gradient (in time) |
2°C /24h |
|
溫度梯度(空間)Temperature Gradient (in the volume) |
1°C /m |
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測量機室濕度要求：Humidity Required Specifications |
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|
空氣相對濕度 Relative humidity |
25-75％ |
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氣源要求：Air Supply System Required Specifications |
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|
最小供氣壓力 Min. air pressure |
5 bar [0.5 MPa] |
|
耗氣量Air consumption |
150 NL/min |
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電源要求：Electrical requirements |
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|
電壓Voltage |
220 V ± 10% |
|
頻率Frequency |
50/60 Hz |
|
最大耗電量 (Max Power consumption) |
1500VA |
|
電流Current |
15 A |
|
用電設(shè)備要求接地可靠：接地電阻小于4歐姆 A good earth ground (less than 4 W) is required for reliable operation of the electrical controls. |
|
備注：滿足環(huán)境條件要求的方法具體可參考《機房施工指南》
Note: The Site Preparation Guide will help customer to know how to reach the Room Requirements.
· 控制系統(tǒng) Controller
Inspector Classic的控制系統(tǒng)
全新的DSP（Digital Signal Process）數(shù)字式運動控制系統(tǒng)，較傳統(tǒng)的模擬運算控制系統(tǒng)空間定位控制能力提升40%，具有更精確和應(yīng)對更為復(fù)雜工件的檢測能力。
具備真正的Fly Control（飛行）運行模式，大大提升測量效率，可提升30%~50%。
具備全面的溫度補償系統(tǒng)，確保機器在復(fù)雜的車間環(huán)境中也能保持準(zhǔn)確性。
具備工件重量補償功能，可補償由于工件重量變化引起的工作臺結(jié)構(gòu)變形。
具備ECO模式，可提供綠色節(jié)能環(huán)保模式。
具備遠(yuǎn)程診斷功能，更加快捷和有效地進行故障診斷和修復(fù)，大大節(jié)省用戶等待時間。
兼容PC-DMIS和Quindos軟件，使得未來完成更專業(yè)的測量功能擴展成為可能。
簡潔友好的故障信息查詢系統(tǒng)，方便易用的參數(shù)設(shè)置軟件工具和界面，用戶只需簡單培訓(xùn)即可操作。
經(jīng)過嚴(yán)格的可靠性與安全性國際認(rèn)證（CE認(rèn)證）。
New digital control system, space positioning ability increased by 40% than traditional analog control system, able to measure more complex workpiece.
Real Fly Control mode, greatly improving measuring efficiency by 30% to 50%.
Comprehensive temperature compensation system, to ensure the CMMs accurate even in complex shop-floor environment.
Work-piece weight compensation system can compensate the deformation of table structure caused by the workpiece weight.
Save energy and money with Eco Mode.
Remote diagnosis function, more rapidly and effectively fault diagnosis and fault repair, greatly reducing waiting time.
Both PC- DMIS and Quindos are supported, make it possible to extend the measurement function in the future.
Simple and friendly fault query system, which is very easy to use.
Pass the reliability and safety certification (CE).
軟件系統(tǒng) Software System
? PC-DMIS CAD++ 測量軟件Measuring & Inspection Software
作為世界頂級的測量軟件，PC-DMIS擁有60000套、位列全球第一的安裝量；憑借多年來全球各行業(yè)測量應(yīng)用的經(jīng)驗累積和對技術(shù)創(chuàng)新的不懈追求，PC-DMIS被廣泛應(yīng)用于各種尺寸、形狀和位置的幾何量測量領(lǐng)域。同時，PC-DMIS以其友好的用戶界面、全面涵蓋國際通用標(biāo)準(zhǔn)的專業(yè)評價能力，為廣大用戶提供權(quán)威的測量結(jié)果及實用、便捷的操作性能。
PC-DMIS is the world’s leading Coordinate Measurement Machine (CMM) Software with over 60,000 seats in place worldwide.PC-DMIS was widely used for geometric measurement such as geometric size、form and location， with the globalization real application experiences accumulated in various industries for so many years, and with the relentless pursuit of innovation in metrology technology. PC-DMIS provides authoritative measuring report ,practical and handy operation performance with its friendly user interface and professional capacity of dimension evaluation.
功能強大的計量與檢測軟件PC-DMIS CAD++是任何零件檢測的理想選擇?；?/span>PC-DMIS CAD的所有功能，PC-DMIS CAD++為薄壁零件、高精密質(zhì)檢及逆向工程用戶提供了強大的復(fù)雜幾何特征測量與掃描功能，從而滿足了薄壁件（如鈑金件、塑料件、玻璃件、管件等）、葉輪葉片、動力總成、模具等各種零件的高速、高密度、高精準(zhǔn)的測量要求。PC-DMIS CAD++支持各種掃描裝置與掃描應(yīng)用，包括對大量數(shù)據(jù)的處理和管理算法。同時，利用CAD，PC-DMIS為用戶提供測量結(jié)果與CAD的直觀比對，并通過其一體化的圖形功能和豐富的測量報告模板，生成多種格式的可視化圖形報告。PC-DMIS CAD++功能強大，且簡捷易用。
Powerful measurement and inspection software PC-DMIS CAD++ is the ideal solution for any metrology requirement. Based on PC-DMIS CAD , PC-DMIS CAD++ supplies the thin-walled parts, the high-accuracy-inspection and the reverse engineering customers with a powerful feature of the complex geometric measurement and scanning capabilities. That can meet inspection requirement of the sheet metal（sheet metal, plastics, glass, pipes, etc.）, impeller and blade, power train, dies and molds with high speed, high density and high accuracy. PC-DMIS CAD++ supports a variety of scanning devices and applications, and includes algorithms for managing large amounts of data. It links to CAD, allowing users to compare measurement results directly against models for unsurpassed speed and accuracy. It is feature rich, yet easy to use.
PC-DMIS CAD++提供了如下先進的性能Main Features：
· 提供全類型高級掃描策略及專業(yè)的三維掃描算法，靈活解決復(fù)雜曲線、曲面的測量任務(wù)
· Supply full types of the scan strategies and the professional algorithms for complex curve or surface inspection
· 提供卓越的數(shù)據(jù)處理功能，完美的實現(xiàn)復(fù)雜的曲線/曲面的輪廓度評價及未知零件的測繪任務(wù)
· Supply excellent data processing function for the profile evaluation of the curve and surface, also supply perfect data for the reverse engineering of the unknown part
· 提供完善的薄壁件測量模塊，使得薄壁件測量簡易高效,如自動查找、相對測量、測針三維矢量補償、曲面矢量與位置的自動判斷調(diào)整等，適用于薄壁件易變形、坐標(biāo)系特殊、大公差及容錯性等檢測特點。
· A complete suite of measurement routine that make the inspection of thin-walled parts faster and easier. These routines include automatic feature search, relative measuring, real time 3D probe compensation and the ability to sample the location and orientation of the surface to automatically compensate for part variability. That fits for thin-walled parts inspection, such as easy deformation, special C.S. requirements，wide tolerance and even fault tolerance.
· 直接從CAD中提取幾何特征的名義值。點擊工件模型即可完成編程，簡單便捷，且能消除人工輸入錯誤或者對圖紙的理解錯誤
· Extract part data directly from CAD. Inspection routines are simplified created by pointing and clicking on CAD. This virtually eliminates mistakes related to bad data entry or misinterpreting hard copy blueprints
· 支持多種格式CAD文件，例如IGES或者STEP等格式的通用CAD文件。
· PC-DMIS CAD supports multiple protocols for linking to CAD. It can be neutral like IGES or STEP etc.
· 提供測頭路徑動畫,利用動態(tài)的測量機模型，基于工件和夾具CAD自動檢查測頭碰撞
· Animate probe paths, and automatically detect probe collisions with parts and fixtures by accurate kinematic modeling of most CMMs, when working with solid models
· “一鍵”自動創(chuàng)建手動/自動坐標(biāo)系
· Create an alignment with one click of an icon.
· 性能卓越的迭代法和最佳擬合坐標(biāo)系，確保為自由曲面類工件創(chuàng)建精準(zhǔn)的坐標(biāo)系
· Provide Iterative alignment and Best Fit alignment to ensure fast and accurate alignments for freeform parts.
· 支持3D智能安全區(qū)域的編程功能
· Programming safely and efficiently with ClearanceCube
· 基于已測定的尺寸和特征，可執(zhí)行程序中指定的任意部分尺寸，以快速實現(xiàn)某部分特征的復(fù)檢或抽檢
· The new Mini Routines feature enables users to measure a selected dimension or group of dimensions from a long part program
· 提供了功能強大的形位公差的評價，包括：直線度、平面度、圓度、圓柱度、圓錐度以及各種形面輪廓度等。相對基準(zhǔn)幾何要素真實位置度的評價：平行度、垂直度、角度、對稱度、位置度、同軸度、同心度、軸向跳動、徑向跳動、軸向全跳動、徑向全跳動
· Form evaluations of geometrical elements: Straightness, Flatness, Roundness, Cylinder form, Conical form, Torus form, and Spherical form. True position of an element with reference to the datum(s): Parallelism, Squareness, Angularity, Symmetry, Position, Coaxiality, Concentricity, Axial runout, Radial runout, Total axial runout, Total radial runout
· 
完全遵循國際GD&T評價標(biāo)準(zhǔn)，全面涵蓋ISO及ASME Y14.5等標(biāo)準(zhǔn)
· Comprehensive coverage of ISO and ASME Y14.5 standards
· 10種默認(rèn)類型的檢測報告及定制報告功能，滿足各層次用戶對測量報告的需求
· 10 default report types and the customized report function can meet the different requirements
· PTB與 NIST完全認(rèn)證
· Full PTB and NIST certification
探測系統(tǒng) Probing System
· HH-AS8-T5 自動分度測座 Motorized indexable head
HH-AS8-T5可在豎直水平兩個方向自動旋轉(zhuǎn)，5°的精細(xì)分度量確保有多達3024個測頭角度組合．旋轉(zhuǎn)90°僅需兩秒鐘， 可配置長達300mm的加長桿；可連接各種觸發(fā)式測頭、模擬掃描測頭和非接觸式測頭。特別設(shè)計的結(jié)構(gòu)使得HH-AS8-T5在安裝時，部分結(jié)構(gòu)可深入測量機Z軸內(nèi)部，節(jié)省了安裝空間尺寸，因而增大了測量空間。
HH-AS8-T5 can rotate in horizontal and vertical direction freely. It can be precisely indexed to reach 3024 highly repeatable attitudes with fine (5°) angular index increments. Its index speed is 90° in 2 sECOnds and can handles up to 300 mm long probe extensions. HH-AS8-T5 is capable of connecting touch trigger probe as well as other probing systems, such as analog scanning probing system and non-contact probing system. HH-AS8-T5 is specially designed to save measuring range of CMM by putting partial structure inside the Z column during the installation, which represents a significant increase of measuring volume.
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技術(shù)參數(shù)(Characteristics): |
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分度角A(俯仰)Indexable axis A (Pitch) |
from -115° to90°, step of 5° |
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分度角B(旋轉(zhuǎn))Indexable axis B (Roll) |
±180°, step of 5° |
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總位置數(shù)(Total number of position) |
3024 |
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重量(Weight) |
938g |
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旋轉(zhuǎn)扭矩(Rotation Torque) |
1.4Nm |
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定位重復(fù)性(Positioning repeatability) |
0.5μm |
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旋轉(zhuǎn)一個分度的時間 （Max. time for turning 1 index step） |
1s |
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旋轉(zhuǎn)90度的時間 （Max. time for turning 90°） |
2s |
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加長桿最大長度(Max. Extension bar) |
300 mm |
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· HP-S-X1S掃描/觸發(fā)套裝組HP-S-X1S Complete Kit
HP-S-X1S測頭系統(tǒng)是高速、高精度的可分度三維掃描模擬測頭。它同時兼容觸發(fā)和掃描功能，支持所有標(biāo)準(zhǔn)的探測模式：單點測量、自定心測量和連續(xù)高速掃描測量，可完成各種復(fù)雜的測量任務(wù)，包括復(fù)雜輪廓和外形的掃描。由于采用觸發(fā)方式進行校驗，因而校驗所需的時間很短。
HP-S-X1S具備緊湊的結(jié)構(gòu)，直徑僅30mm,可最大限度的接近待測工件，并可深入工件內(nèi)部進行測量；配備HH-A-T或HH-AS-T自動分度測座，具有靈活高效的測量能力。
HP-S-X1S測頭系統(tǒng)搭配M3螺紋探針，允許探針總長度范圍豎直方向在20-115mm，水平方向0-20mm之間。
HP-S-X1S測頭系統(tǒng)可以使用可選的HR-R自動更換架自動更換測頭，也可以使用可選的HR-X 自動探針更換架快速更換探針，無需重新校驗，仍可保持測量精度。
HP-S-X1S測頭系統(tǒng)包括以下組件：
The HP-S-X1S is a high speed & high accuracy indexable continuous scanning probe head. It enables scanning and touch-trigger probing in the same probe system and supports all the standard probing modes like: Single Point Probing, Self-Centering as well as Continuous High Speed Scanning for fast and accurate form and profile measurements. Besides, it has shorter styli calibration times because of touch-trigger calibration mode.
The HP-S-X1S has a compact structure with small outer diameter of 30mm, which allows optimum access to the measured part as well as the deep inside measurement. Equipped with TESA motorized indexing probe heads of HH-A-T or HH-AS-T, the HP-S-X1S can provide a flexible and efficient measurement.
The HP-S-X1S allows the use of probe extensions & M3 styli in the ranges from 20~115mm in vertical direction, 0~20mm in horizontal direction.
The probe can automatically be changed using the optional TESA automatic probe changer rack TR-R, while automatic styli changes are possible with the optional HR-X styli changer rack with no need of recurrent qualification.
The HP-S-X1S probing system includes:
- 1個HP-S-X1S掃描模塊 1x HP-S-X1S Scanning Probe Head
- 1個X1s-1探針夾持吸盤 1x Styli Clamping X1s-1 (0 mm)
- 1個X1s-2探針夾持吸盤 1x Styli Clamping X1s-2 (15 mm)
- 1個測頭控制器 1x AC/DC Probe interface
- 1套標(biāo)準(zhǔn)探針組 1x Standard M3 styli set -：
|
No.序號 |
Name 名稱 |
Description 規(guī)格 |
Quantity 數(shù)量 |
|
|
1 |
Stylus |
探針 |
? 1.5mm, L = 20mm |
1 |
|
2 |
Stylus |
探針 |
? 3mm, L = 20mm |
1 |
|
3 |
Stylus |
探針 |
? 5mm, L = 20mm |
1 |
|
4 |
Stylus |
探針 |
? 3mm, L = 50mm |
1 |
|
5 |
Stylus |
探針 |
?5mm, L =50mm |
1 |
|
6 |
Stylus |
探針 |
?5mm, L =100mm |
1 |
|
7 |
Mounting Key |
工具 |
|
1 |
|
8 |
Mounting Pins |
工具 |
|
2 |
|
9 |
Case |
保護盒 |
|
1 |
|
合 計Total: |
10 |
|||
用戶現(xiàn)場的測量機安裝 Installation at Customer Site
海克斯康負(fù)責(zé)測量機的安裝、調(diào)試以及測量機安裝現(xiàn)場的最終驗收。所有的包裝箱都需要在?？怂箍?/span>工程師監(jiān)督和認(rèn)可的情況下才能開啟。
只有當(dāng)滿足了供貨方在《機房施工指南》中所要求的環(huán)境條件，才能進行測量機的安裝。
需方必須提供相應(yīng)的機器吊裝設(shè)施及內(nèi)部運送和拆裝所需的人力資源，供方負(fù)責(zé)機器吊裝設(shè)施及內(nèi)部運送和拆裝過程中的技術(shù)指導(dǎo)。
System installation includes installation, start-up and metrology test and will be carried out by the service engineer of Hexagon Metrology Qingdao. All boxes shall be opened only under the supervision of a Hexagon Metrology Qingdao engineer. During the installation, support for connections, internal transportation and unpacking must be provided.
Concerning environment and facilities for the CMM installation, the buyer must meet the requirement specified in Site Preparation Guide provided by seller before the installation.
Fork lift truck or suitable lifting equipment must be provided by the buyer as well as the manpower needed for internal transportation and unpacking. Supplier should offer technical guide.
培訓(xùn) Training
該課程旨在對測量機系統(tǒng)操作人員提供系統(tǒng)使用和坐標(biāo)計量技術(shù)的基本培訓(xùn)。參加該課程的人員一般要求具備計量基礎(chǔ)知識、計算機應(yīng)用知識及英語基礎(chǔ)。
The course is designed to train operators on the use of the system and on fundamentals of Coordinate Metrology. People attending this class are expected to have some familiarity with metrology knowledge, PC application skill and English.
|
地 點Location |
人 數(shù)No.of People |
天 數(shù)No.of Days |
|
海克斯康培訓(xùn)中心 Hexagon Training Center |
2 |
5 |
|
客戶現(xiàn)場 Customer Site |
2 |
2 |
